Dry Fractionation Unit

Dry Fractionation Unit Specification

Speed
Variable, up to 1440 rpm

Driven Type
Electric Motor

Usage & Applications
Palm Oil, Stearin & Olein Separation, Vegetable Oil Processing

Production Capacity
Up to 10 TPD

Frequency
50 Hz

Installation Guideline
Onsite Installation Service Provided

Automation Grade
Fully Automatic

Model No
DF-1000

Temperature Range
18°C – 50°C

Motor Power
30 HP

Accessories
Insulated Tank, Agitator, Heat Exchanger, Control Panel

Efficiency (%)
Above 95%

Type
Dry Fractionation Unit

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based Control Panel

Drive Type
Electric

Voltage
380 - 440 V

Power
30 kW

Weight (kg)
1200 kg

Dimension (L*W*H)
3500 x 1600 x 2400 mm

Color
Silver/Grey

Capacity
3-10 Tons/Day

Features
Energy Efficient, Low Maintenance, Rugged Construction, Easy Operation

Power Consumption
Varies with Capacity

Machine Type
Industrial Plant

Surface Finish
Polished

Oil Recovery Rate
Above 97%

Separation Process
Crystallization followed by Filtration

Noise Level
Less than 70 dB

Application Industry
Refined Oil Processing, Food Industries, Specialty Fat Manufacturing

Safety Features
Overload Protection, Emergency Stop Switch

Filtration Type
Membrane/Pressure Filter

Max Throughput
Up to 800 kg/hour

Operating Pressure
1.5 - 4 Bar

Phase
Three Phase

Insulation Type
PUF Insulated Vessels

Dry Fractionation Unit Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
3 Units Per Year

Delivery Time
6-8 Months

About Dry Fractionation Unit

We are one of the foremost enterprises in this field, affianced in bringing forth top grade Dry Fractionation unit. At our sophisticated premises, this unit is manufactured by diligent team of professionals using quality checked components. Having fully functional crystallization, filtration and separation equipment, the offered unit is widely used for obtaining saturated oil at different melting points. In addition to this, the provided Dry Fractionation unit is known for its hassle free operation and smooth functioning.

Features:

Flawless performance
Ensures hygienic processing of oils and fats
Produces less vibrations and noise
Highly efficient

Superior Oil Separation Technology

Our DF-1000 employs a dry fractionation process where crystallization is followed by membrane or pressure filtration. This sequence ensures effective separation of stearin and olein, achieving a high oil recovery rate of above 97%. Automated controls and consistent pressure management contribute to precise and reliable fractionation, suitable for a diverse range of oils and fats.

Efficient and Reliable Performance

Designed with automatic PLC-based operation and electric variable speed motor (up to 1440 rpm), the unit is optimized for maximum throughput and energy efficiency. Durable stainless-steel components along with PUF insulated vessels guarantee longevity, low maintenance, and stable performance even at high production demands of up to 10 tons per day.

FAQs of Dry Fractionation Unit:

Q: How does the dry fractionation unit achieve high oil recovery rates?

A: The DF-1000 utilizes a precise crystallization process followed by advanced membrane or pressure filtration. Controlled cooling forms specific fat crystals, which are then separated from the liquid phase, achieving oil recovery rates above 97% with efficiency greater than 95%.

Q: What types of oils can be processed using this dry fractionation unit?

A: This unit is designed primarily for palm oil but can also handle a variety of vegetable oils for the separation of stearin and olein, making it suitable for refined oil processing, specialty fat manufacturing, and food industry applications.

Q: When should I choose a membrane/pressure filter for oil processing?

A: Membrane/pressure filtration is ideal when you need high separation efficiency, low residue moisture, and precise control over the process. It is especially beneficial for maximizing oil recovery and purity in industrial-scale operations.

Q: Where is the DF-1000 dry fractionation unit installed, and is onsite assistance available?

A: The DF-1000 is suitable for installation in industrial plants, refineries, and specialty fat manufacturing facilities. Onsite installation service is provided to ensure proper setup and commissioning according to plant specifications.

Q: What are the main benefits of using the DF-1000 dry fractionation system?

A: Key benefits include high oil recovery, fully automatic PLC-based controls, energy efficiency, low maintenance, quiet operation (less than 70 dB), robust stainless-steel construction, and comprehensive safety features such as overload protection and emergency stop switches.

Q: How does the temperature range affect the fractionation process?

A: Operating within a controlled temperature range of 18C50C allows targeted crystallization and filtration, optimizing the separation process for various oil types and ensuring consistent product quality.

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