Industrial Hydrogenation Plant

About Industrial Hydrogenation Plant

Hydrogenation Plant

We manufacture, supply and export a qualitative range of Hydrogenation Plant for our huge clientele base. Hydrogenation process operate on Dead End principle and is used for increase of the melting point of unsaturated oils,fats and fatty acids. Our Industrial Hydrogenation Plant is available with capacities ranging from 1 ton per batch to 15 tons per batch. Hydrogenation reaction is carried out under hydrogen gas pressure in presence of Nickle catalyst , high temperature and nil moisture conditions such that addition of hydrogen molecule across the double bond or repositioning of double bond converts liquid oils to hard fats with selected higher melting points. These hardened fats are then used generally in combination for the formulation and processing of vegetable ghee ( vanaspati ), margarine, shortening, confectionery and other cooking fats besides other industrial applications i.e. soap, stearic acid etc.

Main Features and Advantages:

Simple operation
Process control is accurately monitored through instrumentation.
Precise control of various parameters such as temperature, gas pressure and catalyst dosage enables similar quality batch after batch.
Economy The superior reactor and agitator design assures proper selectivity, optimum gas consumption, low power consumption.and higher production due to lower reaction time.

Superior Build Quality and Safety

Our hydrogenation plant uses high-grade stainless steel (SS 316/304) offering excellent corrosion resistance, ensuring durability and maintaining process purity. Integrated hydrogen manifolds coupled with advanced leak detection systems maximize operational safety. The equipment is fully CE/ATEX certified, guaranteeing compliance with stringent global safety and quality standards.


Automated Performance and Control

Equipped with a PLC-controlled system and intuitive touchscreen HMI, this plant provides precise, fully automatic control over all processes. The PID-controlled heating/cooling jacket allows accurate temperature regulation, while digital meters monitor pressure, temperature, and flow. These features optimize efficiency and reduce manual intervention, ensuring consistent product quality.


Flexible Design and High Efficiency

Supporting both batch and continuous operation modes, our plant is adaptable to various production requirements. With a customizable capacity from 500 L to 30,000 L per batch and hydrogen storage up to 1000 Nm3, it accommodates diverse industrial needs. Production rates reach up to 30 tons per day with 99.99% purity, offering outstanding efficiency and scalability for manufacturers.